Demargo (Shanghai) Energy Saving Technology Co., Ltd.
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2025-02-20Pressure swing adsorption: the core working principle of the dryer
The drying function of the heatless regeneration adsorption dryer is derived from the core technical principle of "pressure swing adsorption". The ability of air to hold water vapor is inversely proportional to the pressure, and this physical property forms the basis of its operation. During the operation of the equipment, the compressed air to be dried enters the drying tower and fully contacts the desiccant filled in the tower. The water vapor in the air is adsorbed by the desiccant, thereby obtaining dry compressed air. The system will use a part of the dried air as regeneration gas and expand it to atmospheric pressure through a decompression device. The sudden drop in pressure significantly reduces the water holding capacity of this part of the regeneration gas, making it drier. The dry regeneration gas is introduced into another drying tower where the adsorption process has been completed and the desiccant has reached a saturated state. When it contacts the saturated desiccant, it absorbs the moisture in it and carries it out of the dryer to complete the regeneration of the desiccant. Through the alternating adsorption and regeneration processes of the two drying towers, the equipment realizes continuous and stable drying operations. The entire process does not require an external heat source, and the regeneration cycle of the desiccant can be completed only by pressure changes.
Core components: ensuring the coordinated operation of the drying process
The stable operation of the heatless regeneration adsorption dryer depends on the coordinated cooperation of multiple core components. The drying tower is a key component for carrying desiccant. Its internal space design needs to ensure that the compressed air and desiccant are fully in contact. A columnar structure is usually used to extend the airflow path and improve the adsorption efficiency. As the core material for adsorbing moisture, the desiccant needs to have strong hydrophilicity and good regeneration performance. Common ones include silica gel and activated alumina. The particle size and filling density will directly affect the adsorption effect and airflow resistance. The control valve group is responsible for regulating the direction and pressure of the airflow. By accurately switching the valve state, the two drying towers can be switched alternately between the adsorption and regeneration modes to ensure the orderly connection between the adsorption and regeneration processes. The pressure reducing device is used to reduce the pressure of the regeneration gas to atmospheric pressure to provide the required pressure conditions for pressure swing adsorption. Its pressure reducing accuracy directly affects the dryness of the regeneration gas. Auxiliary components such as check valves and throttle holes play an important role in airflow guidance and flow control. The check valve can prevent the backflow of the airflow from interfering with the drying process, and the throttle hole can accurately control the flow of the regeneration gas to ensure the stability of the regeneration process.
Performance advantages: the unique value of heatless regeneration technology
The heatless regeneration adsorption dryer has demonstrated a number of significant performance advantages with its unique technical design. The lack of an external heat source is its most prominent feature. It simplifies the structural design of the equipment and reduces energy consumption, making it have obvious advantages in industrial scenarios with high energy-saving requirements. Due to the use of the pressure swing adsorption principle, the regeneration process of the equipment is carried out simultaneously with the adsorption process. Through the alternating operation of the two drying towers, continuous and uninterrupted drying output can be achieved to meet the demand for continuous supply of compressed air in industrial production. During the operation of the equipment, the regeneration of the desiccant only depends on the dried compressed air, without the need for additional regeneration media, reducing the consumption of auxiliary materials and the generation of waste, and meeting the requirements of environmentally friendly production. Its structure is relatively compact, with a small footprint, simple installation and maintenance processes, and can adapt to different industrial site layouts, providing users with flexible application options.
Desiccant: A key factor affecting drying efficiency
As the core material for heatless regeneration adsorption dryer to achieve moisture adsorption, the performance of the desiccant directly determines the drying efficiency and stability of the equipment. An ideal desiccant must have a strong adsorption capacity, be able to adsorb a large amount of water vapor in a short period of time, have good desorption performance, and be able to quickly release the adsorbed water under the action of the regeneration gas to facilitate the regeneration cycle. Silica gel desiccant is widely used in dryers due to its porous structure and high adsorption rate. The large number of micropores on its surface can capture water molecules through physical adsorption. Activated alumina is known for its strong adsorption stability. It can still maintain good adsorption performance under high temperature or high humidity environments. It is suitable for scenes with high requirements for dryness. The service life of the desiccant is closely related to the operating conditions of the equipment. If the compressed air contains impurities such as oil, dust, etc., it will clog the micropores of the desiccant and reduce its adsorption capacity. A filtering device is usually required at the front end of the equipment to extend the replacement cycle of the desiccant and ensure the durability of the drying effect.
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